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Gautam Chhibber, Steffen

Jahrmarcht, and Scott Tackett,

Siemens, USA, explore how

additive manufacturing technology

can optimise the production of

centrifugal compressors.

R

adial impellers play an integral role

in the performance and reliability of

turbocompressors. The stresses placed

on the impellers during operation are

typically higher than those placed on any other

component of the rotating assembly. As a result,

even the smallest manufacturing defects can lead

to (at best) inefficient operation and (at worst)

total compressor failure. Both have significant

cost implications for users, particularly pipeline

operators, who require compressor stations to

operate efficiently 24/7/365.

Unlike many other spare parts, impellers must

be precisely manufactured to meet the specific

aerodynamic, thermal,

and

mechanical requirements

of the compression application. They cannot be

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