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henever steel is exposed to atmosphere

or soil, corrosion can occur. Corrosion of

pipelines is not limited to high-pressure

natural gas pipelines, or hazardous and

volatile liquids pipelines. All pipelines constructed of steel

are susceptible to corrosion. This includes water pipelines,

concrete cylinder pipelines, and ductile iron pipelines.

Owners and operators of pipelines utilise external

coating systems and cathodic protection (CP) to mitigate

corrosion. These solutions can work extremely well to

protect pipelines and steel structures. However, activities

such as improper backfill during construction or excavation,

third-party damage, soil stress, and interference from

foreign CP systems can circumvent and even nullify

the protective effects of good coating and CP systems.

Corrosion, when left unmonitored, can grow and lead to

pipeline leaks or ruptures.

In the US, the Pipeline and Hazardous Materials Safety

Administration (PHMSA) governs pipeline operators

in maintaining the integrity of their pipelines in high

consequence areas (HCAs). It will also soon dictate

regulations in moderate consequence areas (MCAs). The

external corrosion direct assessment (ECDA) process was

developed by the National Association of Corrosion

Engineers (NACE) and is a PHMSA-approved pipeline

Marlane Rodriguez and Keith Nevils, Corrpro, USA, discuss the adaptation of

regulated processes for use on unregulated pipelines to evaluate external corrosion

threats.

Taking a new approach

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